Aerospace Cables & Harness

Aerospace Cables & Harness

Built to Fly. Engineered to Endure

Overview

WIPE hotwire's Aerospace Cables & Harness range is engineered to meet the mechanical, electrical, thermal, and environmental demands of aerospace applications, delivering reliability, lightweight construction, and resistance to extreme operating conditions. Built with advanced lightweight materials such as aluminum alloys, composites, and fluoropolymer insulations, these cables minimize aircraft weight without compromising strength or conductivity while offering superior conductivity, low signal loss, and EMI shielding for avionics, navigation, and communication systems. The range is also engineered for highly flexible, small bend radius routing in tight, ruggedized system layouts and is developed to meet or exceed AS9100, MIL-DTL, SAE-AS, ISRO, VSSC, and other aerospace-related specifications.

Our Product Range

Hook-Up Wires (Single-Core Wires) Hook-Up Wires (Single-Core Wires) Internal wiring for aircraft and spacecraft systems. Available in MIL-W-22759 / SAE AS22759 PTFE, ETFE, or XL-ETFE insulated wires, MIL-W-16878 general-purpose wires, and Kapton insulated wires. Used in avionics, control systems, and instrumentation panels. Explore Shielded & Unshielded Multicore Cables Shielded & Unshielded Multicore Cables For signal, data, and control transmission with EMI/RFI protection. Available as twisted pairs, triples, or quads with braided or foil shielding. Used in data communication, navigation, and radar systems. Explore Power Cables Power Cables High current capacity, thermally stable cables for aircraft power systems. Available in high and low-voltage variants with cross-linked ETFE or XLPO insulation. Used in electric propulsion and power distribution. Explore Coaxial & RF Cables Coaxial & RF Cables High-frequency cables for radar, antennas, and communication systems. Low attenuation, silver or tin-plated conductors, PTFE or FEP dielectric. Used in avionics, satellite communication, and telemetry. Explore Thermocouple & Sensor Cables Thermocouple & Sensor Cables For temperature monitoring and sensor connections. K-type and J-type thermocouple extensions, insulated with PTFE, Kapton, or glass braid. Used in engine monitoring and thermal testing. Explore Custom / Specialty Cables Custom / Specialty Cables Hybrid, lightweight composite, and flame-retardant LSZH cables built for specific aircraft or spacecraft applications. Explore Airframe & Engine Wiring Harnesses Airframe & Engine Wiring Harnesses Fully assembled, terminated, and tested harness systems for aircraft integration. Explore

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Frequently Asked Questions

What types of cables fall under Aerospace Cables & Harness?

Hook-Up Wires, Shielded and Unshielded Multicore Cables, Power Cables, Coaxial and RF Cables, Thermocouple and Sensor Cables, Custom and Specialty Cables, and Airframe and Engine Wiring Harnesses.

What standards are Aerospace Cables & Harness products manufactured to?

AS9100, MIL-DTL, SAE-AS, ISRO, VSSC, and other aerospace-related specifications.

What materials are used to reduce weight in aerospace cables?

Advanced lightweight materials such as aluminum alloys, composites, and fluoropolymer insulations, minimizing aircraft weight without compromising strength or conductivity.

Can Wipe Hotwire build complete interconnect systems, not just individual cables?

Yes, using a proprietary range of highly flexible multi-conductor wires and cables in singles, twisted pairs, and shielded composite versions, compliant with RoHS requirements.