Battery Cable Assemblies
Engineered to carry serious current reliably
Overview
WIPE hotwire manufactures battery cable assemblies as a dedicated product line, built entirely in India with end-to-end in-house production. Engineered for high current applications, our battery cable range is available across a wide range of cross sections to suit EV, energy storage, and industrial power systems.
Features & Specifications
Click a tab to view the key features or the full construction and technical specifications.
- High current-carrying capacity for demanding battery applications
- Flexible construction that routes easily through tight battery compartments
- Corrosion-resistant tin-plated lugs for long-term conductivity
- Insulated, strain-relieved terminations on every cable
- Every assembly pull force and voltage tested before dispatch
| Conductor | Flexible stranded copper |
|---|---|
| Lug | Copper lugs, crimped and tin-plated for corrosion resistance |
| Termination | Heat-shrink sleeving over crimped joints for insulation and strain relief |
| Testing | 100 percent pull-force tested and voltage tested on every assembly |
| Sizes Available | 35, 50, 70, 95, and 120 sq.mm |
Applications
- EV battery-to-inverter and battery-to-BMS power links
- Forklift and material handling battery connections
- Battery energy storage and standby power systems
- Solar inverter and charge controller wiring
- UPS battery bank connections
- Construction equipment battery and power distribution
- Agricultural machinery battery and power wiring
Certifications & Approvals
IATF 16949
ISO 9001
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Frequently Asked Questions
What is a battery cable assembly?
A battery cable assembly is a high-current cable built with crimped terminal lugs, used to connect battery cells, modules, or packs within a system or to the rest of an electrical circuit.
What cross sections does WIPE hotwire offer for battery cable assemblies?
WIPE hotwire manufactures battery cable assemblies in 35 sq.mm, 50 sq.mm, 70 sq.mm, 95 sq.mm, and 120 sq.mm cross sections.
How do you verify quality on every battery cable assembly?
Every battery cable assembly undergoes a 100% pull test and voltage test before shipment, not just sample-based checks, ensuring consistent quality across every unit produced.
What applications use WIPE hotwire's battery cable assemblies?
Applications include EV, forklift, battery energy storage, solar, UPS, construction, and agriculture.
Have a Battery Cable Assembly Requirement?
Our engineering team is ready to help you develop a reliable, application-specific harness solution.