Mid-Drive Motor Harness
Engineered to keep every ride powered, protected, and moving forward
Overview
WIPE hotwire manufactures IP67 certified, waterproof mid-drive motor harnesses for 2-wheeler electric vehicles, built entirely in India with end-to-end in-house production from raw wire to finished harness. Rooted in indigenous engineering, our mid-drive motor configurations are precision-built to meet the specific power, climate, and mounting requirements of Indian and global EV platforms.
Features & Specifications
Click a tab to view the key features or the full construction and technical specifications.
- IP67-rated protection with validated water ingress resistance, designed for demanding EV operating environments
- Wire insulation temperature rating: -40°C to 260°C, depending on the actual harness construction and application
- Flame-retardant, UV-resistant, and flexible cable design
- High vibration resistance and EMI protection for stable signal transmission
- Superior high-temperature performance for demanding EV platforms
- End-to-end in-house manufacturing from wire to finished harness
- Custom connector solutions tailored to exact application requirements
| Process | Automatic wire cutting, stripping, crimping, ultrasonic welding, and heat shrinking |
|---|---|
| Quality & Validation | Continuity testing, high-voltage testing, IP67 leak testing, crimp force validation, pull force testing, and final functional testing |
| Engineering Support | 3D routing support, prototype development, and DFMEA/PFMEA validation |
| Compliance | Manufactured under IATF 16949 and ISO 9001-certified quality systems with full batch traceability |
Applications
- Electric scooters and electric motorcycles
- Delivery EVs
- E-rickshaws
- Mid-drive motor systems
- EV manufacturers and system integrators
Certifications & Approvals
IATF 16949
ISO 9001
See It in Action
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Frequently Asked Questions
What is a mid-drive motor harness?
A mid-drive motor harness transmits power and signals between a mid-mounted electric motor, controller, battery pack, and vehicle electronics, typically used where the motor sits near the pedals or drivetrain rather than inside the wheel.
What is the power range for WIPE hotwire's mid-drive motor harness?
WIPE hotwire's mid-drive motor harness supports a power range of 1kW to 20kW.
How is a mid-drive motor harness different from a hub motor harness?
A mid-drive motor harness supports mid-drive motor configurations with a power range of 1kW to 20kW, while a hub motor harness is designed for hub motor configurations with a power range of 700 Watts to 4kW. Both are built to the same waterproofing and current standards.
Are WIPE hotwire's mid-drive motor harnesses waterproof?
Yes, all WIPE hotwire mid-drive motor harnesses are IP67 certified and 100% waterproof, tested to withstand exposure to water and moisture without air bubbles or leakage.
What running current and temperature range can these harnesses handle?
WIPE hotwire's mid-drive motor harnesses support a running current of 35 to 200 Amp, with a maximum current capacity of 300 Amp. They are engineered to operate reliably across a temperature range of -40°C to 260°C.
Have an EV Mid-Drive Motor Harness Requirement?
Our engineering team is ready to help you develop a reliable, application-specific harness solution.